PTFE virgin & compounds
PTFE is one of the most widely used fluoropolymer for an array of applications. Its amazing properties allow us to use PTFE machined parts for a wide variety of applications. Vanéflon has over 40 years of experience in PTFE machining which makes us the ultimate partner for all your industrial PTFE needs.
What is PTFE?
PTFE, otherwise known as polytetrafluoroethylene, is a versatile, high-performance fluoropolymer. It has one of the lowest coefficients of friction of any solid material. That makes it an excellent choice in applications that require anti-stick properties or that are sensitive to wear. But that is not the only trick up its sleeve. Parts machined in PTFE show a high resistance to temperature, chemicals and even radiance. They also exhibit a high impact strength.
Thanks to its excellent chemical and physical properties, PTFE is widely found in the semiconductor, pharmaceutical, automotive and chemical sector. Typical applications include PTFE coatings for heat exchangers, electrical insulation, O-rings, seals and gaskets, seats and bearings, non-stick surfaces, linings for fuel hoses… For accurate dimensions, PTFE requires special attention during machining. For instance, special holding mechanisms are necessary to account for the softness of the material.
Key properties of PTFE machined parts
Thanks to these key properties, PTFE machined parts are the ideal solution for many industrial applications.
- Diameter: 1 – 1.260 mm
- Broad operating temperature range: -200 – + 260 °C
- Extremely low coefficient of friction
- Chemical inertness to corrosive liquids or gas
- High impact strength
- UV and Wear resistant
- Electrical insulating properties
- Low flammability
- No moisture absorption
- FDA and EC 1935/2004 approved
Custom PTFE applications
The most common PTFE applications and use cases are:
- Petrochemical and chemical processing
- Electrical applications: best insulators known
- Semi-conductor industry
- Food, beverage and pharmaceutical industries
- Laboratory applications: piping, tubing and vessels
- Custom moulded PTFE parts
- Custom machined PTFE parts
PTFE Machining at Vanéflon
Vanéflon has over forty years of experience in machining PTFE into precision parts that flourish in different industries. The knowhow of the Vanéflon team ensures that each part meets the demands of our customers perfectly. Do industry standards of precision tolerances suffice, or do you need them tailored to your specific application? Just a prototype or a full production run? The state-of-the-art machines for complete precision fabricating combined with the in-depth knowledge of PTFE and its properties will get the job done.
Don’t hesitate to get in touch with our team to discuss the possibilities for your industry or company.
Key properties
- Chemical inertness
- High temperature resistance
- Super high melt viscosity
- Hydrophobic
- Excellent dielectric properties
- Electrical isolating properties
- Fire resistant
- Chemical/thermal resistant
- FDA approved
Applications
- Wiring in aerospace and computer applications
- Petrochemical and chemical processing
- Electrical applications: best insulators known
- Semi-conductor industry
- Food, beverage and pharmaceutical industries
- Laboratory applications: piping, tubing and vessels
- PTFE compounds
PTFE + 15% GLASS OR PTFE + 25% GLASS
Glassfilling slightly increases PTFE’s very low coefficient of friction, but considerably increases wear and pressure resistance. The best results are obtained by using Dyneon TFM® as basic material. Used as construction material for bearing pads, ball seals …
PTFE + 17% GLASS + 3% MOS2
Shows the same pressure resistance as glassfilled PTFE, but uses MoS2 as a lubricant. Molybdenum also increases hardness and decreases wear.
PTFE + CARBON/GRAPHITE 22/3
Carbon is one of the best fillers for chemical use. It features high heat conductibility and high wear and pressure resistance. Recommended for piston rings and other dynamic seals.
CARBON FIBER
Same as carbon/graphite, but with improved stiffness, reduced creep and reduced thermal expansion. Used for valve seats, bearings … Allowed for steam applications.
PTFE + 15% GRAPHITE
A compound with excellent thermal and electrical conductivity. For anti-static linings and bearings.
PTFE VFG - VX1 - MAROON
The high concentration of glass fibers, combined with the addition of inert metallic oxides make this compound your best choice, where pressure and wear resistance are of major importance. Used for seals that require very low cold-flow abilities.
STAINLESS STEEL
High compression resistance, only for low PV values. Used for seats in steam valves.
SUMICASUPER 10% EKONOL
Exceptional filler component to improve the mechanical properties without increasing the porosity. Used for lip seals, back-up rings …
PTFE + 60% BRONZE
This compound combines a low coefficient of friction with a high pressure resistance. Both these properties make this a bearing material par excellence.
P84 - POLYIMID
Exceptional filler component to improve PV values. Used for lip seals, rotary shaft seals …
